Surface coating hot spraying resin bond diamond grinding wheel

More SuperHard company provides a full range of thermal spray coating solution and service which includes OD grinding, inside grinding, cylindrical grinding, surface grinding and polishing, etc.We have been present on the Thermal Spraying Coating industry for over 10 years . Our resin diamond wheels for HVOF carbide coating has enjoyed wide popularity in Canada, Turkey, Dubai, etc. Our products cover cylindrical resin diamond wheels , diamond internal grinding wheels and flexible diamond sand belts.

What Is The Thermal Spray Coating
Thermal spraying is an industrial coating process that consists of a heat source (flame or other) and a coating material in a powder or wire form which is literally melted into tiny droplets and sprayed onto surfaces at high velocity. Thermal sprayed coatings uniquely enhance and improve the performance of the component.
Advantages Of Thermal Spraying Coating
Good wear resistance, high temperature to enhance the performances of parts
Can change the parts surfaces' properties like electric conductive or isolative, or to build the undersized parts.
The thermal spray substrate remains comparatively low temperature (200°C or lower, approx.) during spraying, which allows the subject to maintain its organizational structure and physical properties.
Modification is possible even for large and complex-shaped equipment, down to small parts.
Thermal spraying can provide thick coatings (thickness range from 20 microns to several mm), over a large area at high deposition rate as compared to other coating processes such as electroplating, physical and chemical vapor deposition.
Applications Of Thermal Spraying Coating
* Automotive. Reducing fuel consumption and emissions using specialized coatings for engine, transmission, steering, and suspension components.
* Aviation. aero engine, airframe and landing gear
* Chemical Processing. biochemicals, biofuels, bioplastics, chemicals and plastics
* Medical. medical implants like hip joints and dental implants.
* Oil and Gas. Exploration drilling, liquefied natural gas, oil sand, pipeline, shale coal seam Gas and subsea
* Power Generation. high-temperature, erosion-corrosion protection in boilers on waterwalls and superheaters, steam turbine,critical turbine components, pump and valve bodies, impellers and rotors.steel components of wind turbines
* Pulp and Paper.corrosion coatings on pulp digesters, and wear-control coverings with controlled surface textures for paper machinery such as calendar and embossing rolls
* Water. coatings for tanks and pipelines,erosion-, abrasion- and impact-resistant coatings for pumps and valves
Thermal Spray Coating Process
Thermal Spray technologies includ Flame wire spray, Arc spray, Plasma spray, HVOF or HVAF , Detonation Spray, Cold spray .Thermal spraying technology is widely used in aerospace, aviation, machinery, metallurgy, chemical, petroleum, coal, railway, textile and many other departments .

Specifications Of Resin Bond Diamond Grinding Wheel For Thermal Spraying
Diameter (mm)	Diameter (inch)	H (mm)	T (mm)	X (mm)
25	1 inch	6	12	6
30	-	12	6	-
40	-	12	6	-
50	2 inch	6	12	6
100	4 inch	12	12	10
150	6 inch	12	25	10
300	12 inch	-	25	10
400	16 inch	127	25, 50	10, 25
500	20 inch	127, 203.2	25, 50	10, 25
600	24 inch	254	25, 50	10, 16, 25
750	30 inch	304.8	50	10
914.4	36 inch	304.8	25, 50	10, 25
1100	43 inch	304.8	50	10
Other specification can be made according to customer requirement 


Resin Bond diamond grinding Wheels are designed for fast and cool cutting,perform well in both wet and dry grinding applications. For grinding and finishing of ceramics,precision grinding on carbide dies, rolls and carbide wear parts and other hard-to-grind materials.

The Production Process of 1A1 resin bond diamond grinding wheel:
1.machine work: 1A1 resin bond diamond grinding wheel in the workshop
2.Dynamic balance test:1A1 resin bond diamond grinding wheel
3.The precise measurement:resin bond diamond grinding wheel
4.The meticulous cleaning:resin bond diamond grinding wheel
5.The packing process: resin bond diamond grinding wheel
Thermal Spray Technologies Include
Flame spray (wire,rod,powder), Arc spray, Plasma spray (includes atmosphere controlled plasma spray), HVOF (high velocity oxygen and fuel spray) or HVAF(high velocity air and fuel spray), Detonation Spray, Cold spray
Thermal spraying methods	Application cases of thermal spray coating
HVOF (high velocity oxygen and fuel spray)	Spraying of cermet such as chromium carbide type materials
* High-temperature oxidation resistance turbine blade
* Anti-slip bridle roll
* Abrasion resistance paper manufacturing roll, etc
Arc spraying	Attainment of thick overlay spraying as thick as 20mm.
Such as piston
Flame spraying (wire, rod, powder)	Rust preventive spraying for aluminum and zinc, etc
* Backup roll chuck
* Induction heating pot
* Abrasion resistance plunger
* Abrasion resistance sleeve
Water plasma spraying	Perfect for large-format, thick covering applications. oxide type ceramics materials
* Carbon plating
* Abrasion resistance,corrosion resistance?conveyor pulley,?Paper manufacturing roll
* Ceramic molds